I. Open rail ply wood box, and clean rail.
Tools and materials: ①TopTech rail adjustment & maintain paper, ②cleaning oil, ③oil stone.
1. Using cleaning oil to remove antirust agent on the rails cover to avoid side slipping during installation.
2. Check the terminals of each rail's connection parts and use oil stone to polishing the rags.
II. Placing rails.
Tools and materials: ①TopTech rail parts list, ②crown block and lifting appliance, ③hammer.
1. When place rails, they should be in one straight line.
2. Install side racks, which must make sure the rack is on the out side.
3. Set up steel wire, and use hammer to adjust the whole rails in correct way to make the rail parallel with steel wire.
III. Height confirmation and checking.
Tools and materials: ①water level, ②scale plate, ③slate pencil or other marking pens.
1. After placing rails, use water level to check each point's height.
2. Use slate pencil or other marking pens to record each point's height and related position.
IV. Choose base plate.
Tools and materials: ①TopTech height recording table, ②base plate, ③crowbar.
1. After height checking, according to rail height table, choose the highest point.
2. Fixed the highest point, mark the low points, which are out of adjustment range, and choose base plate.
3. Put the base plate under the rail, and re-check this changed height value.
V. Connect foundation.
Tools and materials: ①open spanner, ②protector.
1. After adjusted the rail line and height within the adjustment range, then start connect with foundation, but don’t impact.
VI. Rail accurate adjustment.
Tools and materials: ①open spanner, ②2 water level, ③microscope.
Adjust initiative side rails
1. Place water level as above picture: using water level to inspect horizontal level, and using vertical level to inspect vertical level. According to the bubble position to adjust the height screws to realize 2 ways level.
2. Attention: each screw must be used on enough power. If not, it will influence on whole equipment accuracy.
3. The contacting surface for placing water level should be clean, if not, the inspecting is not correct and accuracy.
4. Hold and put the water level gentle to avoid damage. And during use water level, the measurement should change ways to avoid error.
1. Using microscope: using 20 times of microscope, unit 0.05mm.
2. First of all, the microscope mirror should be parallel with rail to avoid reading error during up and down microscope.
3. According to microscope recording, make sure the rail is parallel with steel wire via adjusting straight line screws.
4. Error range: ±0.1mm (each unit is 0.05mm).
Adjust driven side rails
1. Using steel tape ruler to confirm the gap between rails. Confirmed the gap, set up driven side steel wire.
2. Repeat the adjustment as initiative side rail way.
VII. Rack installation.
1. Use crowbar to install racks. Push the racks on rails' side. Please notice that no gaps.
2. Use sample rack to connect racks and use C block to fix the racks and fix the installing screws.
PS: The above mentioned TopTech Table please ask TopTech after-sales to get.
Email: info@toptechone.com
Skype: info-toptechone
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